Warehouse Racks

Long-Span Heavy Duty Rack

SAI Storage Systems specializes in manufacturing long-span heavy-duty racks designed specifically for warehouse storage solutions. Here are key features and aspects typically associated with their long-span heavy-duty racks:

Design and Construction:
- Material: Constructed from high-quality, durable materials such as heavy gauge steel.
- Strength: Engineered to support heavy loads and withstand the rigors of industrial warehouse environments.
- Long-Span: Designed for storing bulky and large items that may not fit on traditional shelving systems, offering wide spans between uprights.
- Customization: Available in various configurations to meet specific storage requirements, including adjustable shelving heights and depths.
Features:

Versatility: Suitable for various warehouse applications including Automobile sector, manufacturing, logistics, and distribution centers.
Accessibility: Provides easy access to stored items, facilitating efficient picking and replenishment operations.
Safety: Designed with safety features such as load capacity signs, reinforcement beams, and options for mesh or solid decking to prevent items from falling.

Heavy-duty Pallet Rack

Manufacturing heavy-duty pallet racks involves several key steps and considerations to ensure they meet industrial standards for strength, durability, and safety. Here’s a general overview of the manufacturing process:

1. Design and Engineering:

Design Specifications: Begin by defining the rack’s dimensions, load capacity requirements, and configuration (such as beam levels, upright heights, and aisle widths).

2. Surface Treatment:

Cleaning: Clean all steel components to remove any contaminants or oxidation that could affect the quality of the finish.
Surface Coating: Apply a protective coating to steel components to prevent corrosion and enhance durability. Common coatings include powder coating or hot-dip galvanizing, depending on environmental conditions and customer specifications.

3. Manufacturing Process:

Upright Columns: Form upright columns by bending steel into the desired shape using press brakes or roll-forming machines. Weld the seams securely to ensure structural integrity.
Beams: Form beams by welding or bolting together flanges and webs to create a sturdy beam structure capable of supporting pallet loads.
Bracing and Accessories: Manufacture diagonal braces and other accessories (such as row spacers and column protectors) to enhance stability and safety.

Heavy Duty Rack

At Sai Storage Systems, we understand the unique storage needs of the automobile industry. Our heavy-duty racks are meticulously designed and manufactured to meet the demands of storing various automotive components, spare parts, and equipment. Here’s how we ensure top-quality heavy-duty racks for this industry:

We use high-grade materials such as sturdy steel & Mild steel to construct our heavy-duty racks.
Welded joints, reinforced corners, and solid frames ensure stability and load-bearing capacity.
We offer customizable configurations to fit specific automotive parts.
Adjustable shelves, compartments, and dividers allow efficient organization.
Whether it’s engines, transmissions, or body panels, our racks provide reliable support.

Ideal Use Cases:

Automobile Workshops: Efficiently store spare parts for quick access during repairs.
Spare Parts Stores: Organize inventory and enhance customer service.
Garages and Service Centers: Keep essential parts within reach for seamless operations.

Metal Shelving Slotted Angle Rack

Manufacturing metal shelving racks at SAI Storage Systems involves a systematic process to ensure the racks are durable, functional, and meet the specific requirements of industrial and commercial storage needs.

Customer Requirements: Gather and understand the customer’s storage requirements, including dimensions, load capacities, and any special features or configurations.
Cutting: Use shearing machines or laser cutting equipment to cut steel sheets into panels for shelves, uprights, and other components.
Slotted Angle : Form uprights and Slotted angles by bending and shaping steel using press brakes, roll-forming machines. Weld or bolt components together to create the frame structure of the shelving racks.
Shelf Panels: Cut and form shelf panels from steel sheets. These panels may be punched or formed to incorporate additional features such as reinforcing ribs or mounting holes.
Bracing and Accessories: Manufacture bracing, dividers, backstops, and other accessories that enhance the functionality and stability of the shelving racks.
Surface Coating: Apply a protective coating to steel components to prevent corrosion and improve durability. Options include powder coating, liquid paint, or galvanizing depending on the desired finish and environmental conditions.

Two-Tier Racking System

At Sai Storage Systems, we specialize in designing and manufacturing efficient storage solutions tailored to the unique needs of the automobile industry. Our two-tier racks are meticulously crafted to optimize space utilization, enhance accessibility, and ensure the safe storage of automotive components. Here’s how we manufacture these racks:

Our engineering team collaborates closely with automobile industry experts to understand specific requirements.
We customize the design based on available floor space, the types of parts to be stored, and workflow considerations.
We use high-strength steel or other durable materials to construct the racks.
Clear instructions and minimal complexity reduce downtime during setup.
Upper tiers can store lightweight items, while heavier components occupy the lower tiers.
This is crucial in busy automotive workshops and spare parts stores.
Rigorous quality checks are performed at every stage of manufacturing.
We ensure that each rack meets industry standards and safety requirements.

Invest in Sai Storage Systems’ Two-Tier Racks to enhance your automotive storage capabilities, improve workflow efficiency, and maintain a well-organized facility.

Staircase for Heavy Duty Rack

Manufacturing staircases for heavy-duty racks involves designing and constructing stair systems that provide safe and convenient access to elevated levels of storage within warehouse environments.

Determine the specific requirements such as load capacity, dimensions (width, height, depth), and location within the warehouse where the staircase will be installed.

Installation and Integration:

On-Site Assembly:
- Transport fabricated staircase components to the installation site and assemble them according to the pre-designed layout and specifications.
- Ensure proper alignment and anchoring of the staircase to the heavy-duty rack structure to maintain stability and safety.
Safety Features:
- Incorporate safety features such as handrails, guardrails, non-slip treads, and toe boards to ensure safe access and prevent falls or accidents.

Cable Trays

Cable trays play a crucial role in warehouse environments by providing a safe and organized system for managing electrical, data, and communication cables. Here are several key uses of cable trays in warehouses:

Cable Management and Organization:
- Routing Cables: Cable trays route cables neatly and securely along defined pathways, reducing the risk of tangling or damage that can occur with loose cables.
- Separation of Services: Separate trays can be used for different types of cables (e.g., power cables, data cables), maintaining organization and facilitating easier maintenance and troubleshooting.
Accessibility and Maintenance:
- Ease of Access: Cable trays allow for easy access to cables for maintenance and repairs. Technicians can quickly locate and access specific cables without disrupting the entire system.

Overall, cable trays in warehouses serve to enhance safety, streamline operations, and maintain the integrity and efficiency of electrical and communication systems. Their use ensures that cables are organized, protected, and easily accessible, contributing to the overall productivity and reliability of warehouse operations.